Harbour Island Force Main Replacement Design-Build Project | Project Updates
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Project Updates

Harbour Island Force Main Replacement Design-Build Project

2021 4th Quarter Update

(October – December 2021)

  • Completed Secant Piling for Microtunnel launch and receiving shafts.
  • Completed excavation of Microtunnel launch shaft.
  • Installed section of Forcemain piping from Morgan St into Cotanchobee Park.
  • Preparation for installation of Microtunnel boring machine at launch shaft.
  • Completed two 605 Ft. Microtunnels under Port Tampa Bay entrance, including installation of carrier piping.
  • Completed Forcemain and Reclaim piping through Port Tampa Bay, up to entrance.
HARBOUR ISLAND FORCE MAIN REPLACEMENT DESIGN-BUILD PROJECT
HARBOUR ISLAND FORCE MAIN REPLACEMENT DESIGN-BUILD PROJECT

2022 1st Quarter updates

  • Completed excavation, micropiling, and tremie slab for the microtunnel receiving shaft.
  • Completed micropiling and tremie slab for the microtunnel launch shaft.
  • Completed receiving and staging of launch shaft equipment for the microtunnels.
  • Awaiting delivery of microtunnel boring machine.
  • Completed force main and reclaim connections for the dual microtunnels at the port entrance.
  • Completed over 1100ft of pipe for force main and reclaim systems from the port entrance to Oceanview Place.
  • Completed and tested reclaim system.
  • Completed pressure testing for over 8400ft of force main.

2022 2nd Quarter Update

(April – June 2022)

  • Installed safety barriers and handrails around both Launch & Receiving Shafts
  • Performing grout injections @ Launch shaft
  • Form and pour levelling slab @ Launch Shaft
  • Form & pour runway for tunnel launch @ Launch Shaft
  • Form & pour thrust wall and entry seal headwall @ Launch Shaft
  • Install slurry, bentonite, dewatering and vent lines @ Launch shaft
  • Installed safety access ladder in Launch Shaft
  • Setup jacking frame & miscellaneous equipment @ Launch Shaft
  • Continue MT casing procurement
  • Expanded laydown yard @ Launch Shaft
  • Performed mock retrieval with local Tampa Fire & Rescue @ Launch Shaft
  • Received & initiated setup of slurry separation plant
  • Received bentonite mixing / lubrication plant
  • Cleanup shaft internal periphery at Receiving Shaft
  • Final inspection of Receiving Shaft
  • Completed 803 Lft Forcemain system from west side of Oceanview Jack & Bore to King Rd
  • Installed additional monitoring wells and compiling additional geotech data @ Oceanview jack & bore
  • Awaiting re-issue of jack & bore permit at Oceanview RR crossing
  • Restoration of Forcemain & Reclaim System construction easement and surrounding areas of Glover property

2022 3rd Quarter Updates

(July-September 2022)

  • Launch shaft construction completed, made ready for tunneling equipment install
  • Launch shaft thrust block and entry seal cured and ready for next phase
  • Survey / navigation controls transferred into launch shaft
  • Bentonite lube station setup and tested
  • MTBM control cabin and navigation guidance modules, setup / testing completed
  • Mobilized 160 Ton RT and setup MTBM head section
  • Installation of entry seal completed; ready to proceed with mining operation
  • Completed pre-mining test runs of MTBM modules
  • MTBM five (5) modules / train setup completed in shaft
  • Begin microtunneling and casing installation
  • Prep worksite for / and restored after Hurricane Ian
  • Receiving shaft final inspection findings – remedial work addressed
  • Continuation of Oceanview Jack & Bore permit re-issue
  • Reclaim water main faulty BF Valve replacement – Began final system pressure test

2022 4th Quarter Updates

(October-December 2022)

  • All leaks in receiving shaft fixed
  • Receiving shaft construction complete
  • Installed ventilation system, dewatering system, and access ladder system in the receiving shaft
  • Receiving shaft exit seal modification in progress for MTBM recovery
  • MTBM has progressed over halfway across the Ybor Turning Basin with 111 (20ft) Tri-Loc casing pipe joints being installed through 4th quarter
  • 5 Intermediate Jacking Stations have been installed out of 6 planned IJS on tunnel drive
  • Regular tunnel surveys are performed frequently to confirm accurate advancement of the tunnel
  • MTBM advancement rates range from less than 1 foot to almost ten feet per hour and have averaged about 25ft per working day thus far
  • Received over 80% of total steel casing for MT installation
  • Over 160ft Jack and Bore completed at the end of Oceanview Pl
  • Appx 370ft of 54” pipe laid down the length of Oceanview Pl

2023 1st Quarter Updates

(January-March 2023)

  • All construction work on shafts has been completed including installation of exit seal within receiving shaft in preparation for MTBM recovery
  • All materials required for construction of microtunnel are on-site
  • Regular tunnel surveys conducted show the tunnel has been mined to within approximately 2 inches of target line and grade for the entire tunnel alignment
  • Microtunnel has been constructed a total distance of 3005ft totaling 150 total pipe joints including 5 intermediate jacking stations
  • MTBM breaks through exit seal in receiving shaft 4/21/23

2023 2nd Quarter Updates

(April-June 2023)

  • Tunneling operation completed with 78” casing installed
  • MTBM train recovered from tunnel through receiving shaft lifts
  • Began MTBM equipment demobilization
  • Tunnel cleared – slurry hangers and lines removed to accommodate continuation of work sequence
  • Tunnel walkthrough conducted – Kimmins – City of Tampa – Wade Trim – Brierley – PSC/VTS
  • Phase 1- Casing inspection conducted by Brierley Associates
  • Commenced casing contact grouting – launch & receiving shaft end seals
  • Continue to take delivery of HOBAS carrier piping
  • Prefabrication of carrier pipe blocking continues
  • Finalizing vertical riser data for both shafts
  • Readjustment of work activities / schedule based on current conditions

2023 3rd Quarter Updates

(July – September 2023)

  • Contact grouting between 78” primary casing & tunnel bore completed;
  • Slick lines installed in preparation for annular Cell-Crete grouting;
  • Final carrier pipe (Hobas) inspection completed prior to pressure test and grouting;
  • Carrier pipe surveyed and As-Built for final Hobas transition sections fabrication;
  • Air pressure / Cherne test completed on carrier pipe joints;
  • Fill carrier pipe in preparation for annular grouting – Cell-crete;
  • Cell-crete annular grouting completed between carrier pipe (Hobas) and 78” casing;
  • Shaft risers installation of 45 degree Hobas elbows;
  • Both Reception and Launch shafts lower thrust blocks formed, poured, tested;
  • Continue installation of Reception Shaft vertical riser in preparation of backfill;
  • Begin Receiving Shaft backfill with Native Soil Cement;
  • Began general cleanup / de-mob of non-essential materials and equipment;

2023 4th Quarter Updates

(October – December 2023)

  • Shaft risers installation and dead man complete in both shafts
  •  Receiving shaft upper elbow installation complete
  • Secant piles demolished and removed from Reception Shaft
  • Receiving shaft backfilled with native soil and compacted fil
  • Launch shaft native soil lifts complete
  • 30 day notification given to Hart and Coast Bike share to work starting at Franklin/Water St
  • Cotanchobee Park restoration is comprised of grading, trees, lighting, sodding, irrigation, and sidewalk
  • 48×12 tap complete in Cotanchobee Park
  • Appx 316ft 48” DIP installed from Receiving shaft through Cotanchobee Park

2024 1st Quarter Updates

(January – March 2024)

  • King Rd work begins which changes traffic flow in/out of Post Office
  • Secant piles cut and removed from launch shaft
  • 54” Pipe installed coming out of launch shaft
  • Launch shaft filled in with native soil and compacted fill
  • Gate valve installed outside of launch shaft to connect to pipe under King Rd
  • Over 600LF of 54” pipe installed from launch shaft to end of King Rd
  • King Rd rebuilt and area restored
  • Cotanchobee Park restoration continues with lighting completed, trees planted, irrigation system installed, and sodding completed
  • Cotanchobee Park sidewalks and curbing rebuilt and fence removed
  • All activities suspended for Christmas and Gasparilla Break to resume January 29th with work at Franklin St and Water St intersection
  • Phase 1 MOT closes intersection at Franklin St and Water St
  • 4” forcemain installed for Sail Pavilion including directional drill under Franklin St
  • Over 200LF of 48” forcemain installed at Franklin and Water St intersection
  • 37 LF of 48” forcemain installed under Franklin St in preparation for line-stop

2024 2nd Quarter Updates

(April – June 2024)

  • King Rd work is completed (Launch Shaft)
  • Franklin St and Water St 48” forcemain installation complete
  • Franklin St and Water St 54” tap and line stop and 36” gate valve all completed
  • Franklin/Water St roadway is restored
  • Entire forcemain system is hydrotested
  • Forcemain flow is diverted from old system to new and new system becomes active
  • Cotanchobee Park restoration completed